PE100 Flange with Bolt Hole: Specifications, Applications, and Custom Manufacturing
A PE100 flange with bolt hole is a critical connection component used in HDPE piping systems to connect polyethylene pipes with valves, pumps, steel pipes, or other flanged equipment. The bolt holes on the flange allow secure mechanical fastening using bolts and gaskets, ensuring a reliable and leak-free connection.
Due to its excellent mechanical strength and corrosion resistance, PE100 HDPE flanges with bolt holes are widely used in water supply, wastewater treatment, industrial, and mining pipeline systems.
What Is a PE100 Flange with Bolt Hole?
A PE100 flange with bolt hole is manufactured from PE100-grade high-density polyethylene material. The flange face contains evenly distributed bolt holes designed according to international flange standards, allowing it to be bolted to a matching metal or HDPE flange.
This type of flange is commonly used together with:
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HDPE stub ends
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Flange adapters
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Steel or ductile iron flanges
The bolt hole design ensures strong axial connection strength while maintaining the flexibility advantages of HDPE piping systems.
PE100 Flange vs Traditional Metal Flange
Compared with steel or ductile iron flanges, PE100 flanges with bolt holes offer several advantages:
| Item | PE100 HDPE Flange | Metal Flange |
|---|---|---|
| Corrosion resistance | Excellent | Requires coating |
| Weight | Lightweight | Heavy |
| Installation | Easy handling | Labor-intensive |
| Service life | Long (up to 50 years) | Shorter in corrosive media |
| Compatibility | HDPE systems | Metal systems |
These advantages make HDPE flanges with bolt holes especially suitable for corrosive and underground pipeline applications.
Common Standards and Specifications
PE100 flanges with bolt holes are typically manufactured in accordance with international standards.
Common standards include:
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ISO 4427
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EN 12201
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DIN flange standards
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ANSI / ASME flange standards (customized)
Typical specifications:
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Material: PE100
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Size range: DN50 – DN2000
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Pressure rating: SDR6-SDR21
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Bolt hole quantity: According to flange standard
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Connection type: Bolted flange connection
Custom drilling patterns and special bolt hole arrangements can be manufactured based on project drawings.
Applications of PE100 Flange with Bolt Hole
PE100 flanges with bolt holes are widely used in:
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Municipal water supply pipelines
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Industrial wastewater treatment systems
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Pump and valve connections
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Mining and slurry pipelines
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Chemical and corrosion-resistant pipelines
In pump rooms and valve stations, HDPE flanges with bolt holes provide reliable mechanical connections while maintaining pipeline flexibility.
Custom HDPE Flange with Bolt Hole Manufacturing
Standard injection-molded flanges may not meet all engineering requirements. A professional HDPE flange manufacturer can provide custom PE100 flange solutions, including:
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Non-standard sizes and thickness
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Special bolt hole patterns
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High-pressure or thick-wall flanges
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Matching stub ends and flange adapters
Custom HDPE flanges with bolt holes are often manufactured by CNC machining from PE100 solid material or pipe segments, ensuring precise dimensions and consistent quality.
Advantages of Using PE100 HDPE Flanges with Bolt Holes
Using PE100 flanges with bolt holes offers several engineering advantages:
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Excellent resistance to corrosion and chemicals
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Secure and stable bolted connection
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Lightweight design reduces installation cost
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Fully compatible with HDPE pipe systems
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Suitable for underground and above-ground installation
These features make PE100 flanges a preferred choice for long-term infrastructure and industrial pipeline projects.
How to Select the Right PE100 Flange with Bolt Hole
When selecting a PE100 flange with bolt hole, consider the following factors:
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Pipe diameter and wall thickness
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Pressure rating requirements
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Matching flange standard (DIN / ANSI / ISO)
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Bolt hole size and quantity
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Operating temperature and medium
Working with an experienced HDPE flange with bolt hole manufacturer ensures correct selection and reliable pipeline performance.
结论
A PE100 flange with bolt hole is an essential component for connecting HDPE pipelines with valves, pumps, and metal piping systems. Its corrosion resistance, mechanical strength, and flexible customization options make it ideal for water, wastewater, mining, and industrial applications.
Choosing a reliable HDPE flange manufacturer that offers custom PE100 flange solutions is key to ensuring safe, efficient, and long-lasting pipeline connections.
